Structural Battery Market

Structural Battery Market by Battery Capacity (Up To 50 Kwh, 50-100 Kwh, Above 100 Kwh), Architecture, Battery Form (Prismatic, Pouch, Cylindrical) Vehicle Type, Battery Type, Method (Laser, Wire Bonding) and Region - Global Forecast to 2027

Report Code: UC 6150 Jan, 2025, by marketsandmarkets.com

Structural battery packs are multifunctional materials that serve both for energy storage and structure. Structural batteries offer “massless energy storage” because their effective weight is lower than the total weight of the cells. Also, they help save weight and are useful in transport applications such as electric vehicles and drones because of their potential to improve system efficiencies. Such batteries are hybrid and multifunctional composite materials that carry a load and store electrical energy like lithium-ion batteries.

The global structural battery market will likely grow from USD 92.2 million in 2022 to USD 189.8 million by 2027. Structural batteries provide more power without adding extra weight, thus improving the efficiency of electric vehicles.

Structural Battery Market

Drivers: Increasing adoption of electric vehicles and increasing new battery manufacturing facilities to drive the market

The structural battery market is growing due to the increasing adoption of electric vehicles and increasing investments by component manufacturers to set up new battery manufacturing and developing facilities. The government aims to reduce carbon dioxide emissions by providing subsidies and incentives that aid in the electric vehicle market growth. In July 2022, Tesla announced producing long-range structural batteries for its vehicles in US. These factors are the driving forces for the structural battery market growth. Also, factors driving the development of the structural battery market are shifting focus toward vehicle light-weighting and the increasing importance of thermal management and impact resistance of battery packs.

Restraints: Difficult cleaning process of the structural batteries

For better operational conditions of the structural batteries, cleaned battery surfaces are required by removing contaminants such as dusts, oxides, oils, battery electrolytes, and coatings. This improves the chemical properties of the battery. For a structural battery, the cleaning step represents a challenge because the total surface area that needs to be cleaned and bonded is extremely high compared to traditional batteries. This means that there is even less room for errors or inconsistencies in the cleaning and bonding processes, or else batteries will fail.

Challenges: Supply chain and geopolitical challenges in the structural battery market

Most of the battery manufacturers are in China and South Korea. The manufacturers continue to face supply chain constraints such as inflated air freight costs, the ongoing shortage of cargo ships, clogged seaports, shutdowns due to the pandemic, and so on. According to Hindustan Times in May-2022, the war in Ukraine will have economic consequences on Asian economies as Russian energy is the driver of the economic growth in the region. Chinese, South Korean, and other Asian suppliers control most natural resources and raw materials like nickel and cobalt for EV batteries.

Key players in the market:

Tesla (US), General Motors (US), BYD (China), LG Chem (South Korea), and CATL (China) are a few players in the Structural battery market

Recent Developments:

  • In October-2022, researchers from Chalmers University of Technology announced to produce a structural battery that performs ten times better than all previous versions. It contains carbon fibre simultaneously as an electrode, conductor, and load-bearing material.
  • In August-2022, Tesla announced to launch of a new Model Y variant with a BYD structural battery pack. It will be at the Giga Berlin facility in Germany.
  • In October-2021, Tesla unveiled a new structural battery pack with 4680 cells during a Gigafactory Berlin tour

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TABLE OF CONTENTS

1 INTRODUCTION
    1.1 OBJECTIVES OF THE STUDY
    1.2 MARKET DEFINITION
    1.3 INCLUSIONS & EXCLUSIONS
    1.4 MARKET SCOPE
           1.4.1 YEARS CONSIDERED FOR STUDY
    1.5 CURRENCY
    1.6 STAKEHOLDERS

2 RESEARCH METHODOLOGY
    2.1 RESEARCH DATA
           2.1.1 SECONDARY DATA
                    2.1.1.1 Key data from secondary sources
           2.1.2 PRIMARY DATA
                    2.1.2.1 Key data from primary sources
                    2.1.2.2 List of participating companies for primary research
                    2.1.2.3 Key industry insights
                    2.1.2.4 Breakdown of primary interview
    2.2 MARKET ESTIMATION METHODOLOGY
    2.3 MARKET SIZE ESTIMATION
    2.4 MARKET BREAKDOWN AND DATA TRIANGULATION
    2.5 FACTOR ANALYSIS
    2.6 ASSUMPTIONS & ASSOCIATED RISKS
    2.7 LIMITATIONS

3 EXECUTIVE SUMMARY

4 PREMIUM INSIGHTS

5 MARKET OVERVIEW
    5.1 INTRODUCTION
    5.2 MARKET DYNAMICS
           5.2.1 DRIVERS
           5.2.2 RESTRAINTS
           5.2.3 OPPORTUNITIES
           5.2.4 CHALLENGES
    5.3 PORTER’S FIVE FORCES MODEL ANALYSIS
    5.4 CASE STUDY ANALYSIS
    5.5 PATENT ANALYSIS
    5.6 VALUE CHAIN ANLYSIS
    5.7 ECOSYSTEM ANALYSIS
    5.8 TRADE ANALYSIS
    5.9 AVERAGE SELLING PRICE
    5.10 TECHNOLOGY ANALYSIS 
    5.11 REGULATORY OVERVIEW
    5.12 DETAILED LIST OF CONFERENCES & EVENTS FOR THE STRUCTURAL BATTERY MARKET
    5.13 LIST OF REGULATORY BODIES, GOVERNMENT AGENCIES, AND OTHER ORGANIZATIONS
    5.14 SCENARIO ANALYSIS
           5.14.1 MOST LIKELY SCENARIO
           5.14.2 OPTIMISTIC SCENARIO
           5.14.3 PESSIMISTIC SCENARIO

6 STRUCTURAL BATTERY MARKET, BY BATTERY CAPACITY
    6.1 INTRODUCTION
           6.1.1 OPERATIONAL DATA
           6.1.2 ASSUMPTIONS
           6.1.3 RESEARCH METHODOLOGY
    6.2 UP TO 50 KWH
    6.3 50-100 KWH
    6.4 ABOVE 100 KWH
    6.5 KEY INDUSTRY INSIGHTS

7 STRUCTURAL BATTERY MARKET, BY ARCHITECTURE
    7.1 INTRODUCTION
           7.1.1 OPERATIONAL DATA
           7.1.2 ASSUMPTIONS
           7.1.3 RESEARCH METHODOLOGY
    7.2 EMBEDDED BATTERIES
    7.3 LAMINATED STRUCTURAL ELECTRODES
    7.4 KEY INDUSTRY INSIGHTS

8 STRUCTURAL BATTERY MARKET, BY BATTERY FORM
    8.1 INTRODUCTION
           8.1.1 OPERATIONAL DATA
           8.1.2 ASSUMPTIONS
           8.1.3 RESEARCH METHODOLOGY
    8.2 PRISMATIC
    8.3 POUCH
    8.4 CYLINDRICAL
    8.5 KEY INDUSTRY INSIGHTS

9 STRUCTURAL BATTERY MARKET, BY VEHICLE TYPE
    9.1 INTRODUCTION
           9.1.1 OPERATIONAL DATA
           9.1.2 ASSUMPTIONS
           9.1.3 RESEARCH METHODOLOGY
    9.2 PASSENGER CAR
    9.3 COMMERCIAL VEHICLE
    9.4 KEY INDUSTRY INSIGHTS

10 STRUCTURAL BATTERY MARKET, BY BATTERY TYPE
     10.1 INTRODUCTION
             10.1.1 OPERATIONAL DATA
             10.1.2 ASSUMPTIONS
             10.1.3 RESEARCH METHODOLOGY
     10.3 SOLID STATE
     10.4 KEY INDUSTRY INSIGHTS

11 STRUCTURAL BATTERY MARKET, BY METHOD
     11.1 INTRODUCTION
             11.1.1 OPERATIONAL DATA
             11.1.2 ASSUMPTIONS
             11.1.3 RESEARCH METHODOLOGY
     11.2 LASER
     11.3 WIRE BONDING
     11.4 KEY INDUSTRY INSIGHTS

12 STRUCTURAL BATTERY MARKET, BY REGION
     12.1 INTRODUCTION
     12.2 ASIA PACIFIC
             12.2.1 CHINA
             12.2.2 JAPAN
             12.2.3 INDIA
             12.2.4 SOUTH KOREA
     12.3 EUROPE
             12.3.1 FRANCE
             12.3.2 GERMANY
             12.3.3 SPAIN
             12.3.4 UK
             12.3.5 ITALY
     12.4 NORTH AMERICA
             12.4.1 US
             12.4.2 CANADA

13 COMPETITIVE LANDSCAPE
     13.1 OVERVIEW
     13.2 MARKET EVALUATION FRAMEWORK
     13.3 MARKET SHARE/RANKING ANALYSIS
     13.4 TOP 5 PLAYERS REVENUE ANALYSIS
     13.5 COMPETITIVE SCENARIO
             13.5.1 NEW PRODUCT DEVELOPMENTS
             13.5.2 DEALS
             13.5.3 OTHERS
     13.6 COMPETITIVE LEADERSHIP MAPPING
             13.6.1 STARS
             13.6.2 EMERGING LEADERS
             13.6.3 PERVASISVE
             13.6.4 PARTICIPANTS
     13.7 START-UP/SME EVALUATION QUADRANT
             13.7.1 PROGRESSIVE COMPANIES
             13.7.2 RESPOSIVE COMPANIES
             13.7.3 DYNAMIC COMPANIES
             13.7.4 STARTING BLOCKS
     13.8 WINNERS VS. TAIL-ENDERS

14 COMPANY PROFILES
(Business overview, Products offered, Recent Developments, SWOT analysis, MNM view)*
     14.1 KEY PLAYERS
             14.1.1 BYD
             14.1.2 CATL
             14.1.3 TESLA
             14.1.4 GENERAL MOTORS
             14.1.5 LG CHEM
             14.1.6 ALKALINE BATTERY
             14.1.7 SAMSUNG SDI
             14.1.8 GOLDEN POWER GROUP
             14.1.9 A 123 SYSTEMS
             14.1.10 PANASONIC
     14.2 OTHER PLAYERS
             14.2.1 EXIDE INDUSTRIES
             14.2.2 AMARA RAJA BATTERIES
             14.2.3 FUTURE HI-TECH BATTERIES
             14.2.4 EAST PENN MANUFACTURING COMPANY

15 RECOMMENDATIONS BY MARKETSANDMARKETS

16 APPENDIX
     16.1 KEY INSIGHTS OF INDUSTRY EXPERTS
     16.2 CURRENCY
     16.3 DISCUSSION GUIDE
     16.4 KNOWLEDGE STORE: MARKETSANDMARKETS SUBSCRIPTION PORTAL
     16.5 AVAILABLE CUSTOMIZATIONS
     16.6 RELATED REPORTS
     16.7 AUTHOR DETAILS


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